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What is full-insulated fiberglass construction?
Full-insulated fiberglass construction is an advanced method of frameless travel trailer construction. The process entails bonding 3 layers of different materials together to form structural panels for the floor, walls, and roof. This material is sometimes referred to as a sandwich panel due to its two outer layers and one inner layer, just like a sandwich. Various forms of composite-based materials are commonly used in the construction of trucks, trains, trams, planes, and boats. This is because composite materials have a high strength-to-weight ratio, making them lightweight yet also strong.
Dreamhaven RV, trading as Crusader Caravans in Australia, is leading the way in the Australian travel trailer industry with its innovative use of composite materials. This unique combination of advanced manufacturing methods and custom-engineered materials used by Dreamhaven RV delivers superior travel trailer roof, floor, and wall panels. This construction method is used in the new range of Dreamhaven RV travel trailers. The result is an outstanding range of superior-quality travel trailers that are built to last.
Dreamhaven RV uses fully insulated fiberglass panels of premium quality. But it’s not just the material that is exceptional. The unique production methods applied by the skilled team at Dreamhaven RV are key to achieving a top-quality travel trailer.
Often cited by industry experts as the future of travel trailer construction, it is expected many more travel trailer manufacturers will transition to full insulated fiberglass construction in the near future. You will hear a lot more about composite material and its benefits over the coming years.
Dreamhaven RV’s insulated fibreglass panels are less susceptible to rot, decay, and insect damage unlike timber constructed travel trailers.
This means that travel trailers constructed using these panels maintain their structural integrity over the long term. Additionally, insulated fibreglass panels are typically lighter than timber-framed walls. This results in a weight reduction in full insulated fibreglass travel trailers, leading to improved fuel efficiency, easier towing, and reduced stress on the towing vehicle.
There are different types of insulated fiberglass material. Dreamhaven RV insists on the best quality.
The insulated fiberglass material used by Dreamhaven RV comprises three layers of high-quality materials. The two outer layers are made from high-quality fiberglass GRP (Glass Reinforced Polyester). The type of GRP used for the floor of Dreamhaven RV travel trailers is a super strong woven roving GRP; making it far stronger compared to other types of composite floors used by other travel trailer manufacturers.
The inner layer used by Dreamhaven RV is made from structural XPS foam. XPS stands for eXtruded, high-strength, closed-cell PolyStyrene. The XPS foam used in Dreamhaven RV’s insulated fiberglass panels is 400 kPa rated, which has a higher structural strength than most XPS foam used by other manufacturers.
Simply put, this is one of the highest quality insulated fiberglass products available on the Australian market today. The result is a super high strength-to-weight ratio: making it the perfect material to build a travel trailer. It’s no wonder very similar material is commonly used in aircraft cabins including the aircraft floor and ceiling panels.
Dreamhaven RV only uses XPS foam within its insulated fiberglass panels. Why? XPS foam, being a closed-cell foam, does not absorb water. In contrast, some other travel trailer manufacturers use open-cell foam in their insulated fiberglass panels, which can retain water. Additionally, XPS foam has superior thermal properties compared to open-cell foams, making it a far better insulator.
Just like inspecting a house, you need to know what’s inside the walls, roof, and floor of a travel trailer before you buy it. What’s inside can make a big difference to the life of your travel trailer.
The team at Dreamhaven RV are experts in building top quality travel trailers. Dreamhaven RV’s unique insulated fibreglass material and methods ensure the roof, floor, and walls of a Dreamhaven RV travel trailer are far superior.
Dreamhaven RV acknowledges that each individual area of the travel trailer has a different job to do, so the nature and composition of the material chosen differs throughout. Dreamhaven RV engineers have used three slightly different custom designed insulated fibreglass panels in every travel trailer, each with differing properties.
The following illustrative diagrams help explain the differences.
The walls of a Dreamhaven RV travel trailer have been designed to keep you safe and comfortable in any weather conditions.
The nature of the material used is extra tough and will resist most forces. All walls and roof on Dreamhaven RV travel trailers are engineered to have a much higher impact strength to better withstand chipping, scratching and minor accidents. The advanced thermal properties of the walls also mean any noise coming from inside or outside your travel trailer is much less likely to travel beyond your travel trailer walls giving you privacy and serenity.
The lightweight nature of the material means your Dreamhaven RV travel trailer is also much easier to tow and far more economical.
Insulated fibreglass material is the future of travel trailer manufacturing and is expected to become the new industry norm. This is because it’s lighter, stronger, more water-resistant, and better insulated. Dreamhaven RV is proud to be at the forefront of this exciting innovation, using insulated fibreglass construction on all their models. This unique combination of advanced materials and manufacturing processes produces travel trailers of the finest quality.
Here are the key benefits of Dreamhaven RVs insulated fibreaglass construction over the alternatives:
Insulated fibreglass material is lightweight yet super tough. The high strength to weight ratio of the material results in a high-quality travel trailer that’s better able to withstand harsh roads and weather conditions.
Enhanced Readability Version: Every Dreamhaven RV travel trailer is constructed with lightweight insulated fibreglass panels. This not only benefits the environment by reducing fuel consumption during towing but also leads to significant cost savings for you.
The combined weight of all the travel trailer panels makes a big difference to the overall weight of a travel trailer. The lightweight nature of insulated fibreglass panels results in an overall lighter travel trailer that’s easier to tow. This means a broader range of vehicles will be able to tow the travel trailer. The lighter nature of the travel trailer also means you can carry more of your personal belongings inside without the risk of being overweight.
if you are considering an alternative full composite travel trailer, don’t forget to ask where the composite material is made. Some imported composites are made using inferior materials. The insulated fibreglass material in use by Dreamhaven RV is made in Australia using European premium components and advanced manufacturing methods.
Insulated fibreglass construction delivers far superior noise insulation, creating a peaceful and tranquil atmosphere inside the travel trailer. Any noise coming from inside or outside your travel trailer is much less likely to travel beyond your travel trailer walls. The premium acoustic properties of the insulated fibreglass panels will make a significant difference when staying in crowded places during the holiday season. You will quickly appreciate the sound-proof properties that this product provides.
Some insurance providers offer a discount on insurance premiums for travel trailers built with insulated fibreglass construction. Please check with your insurance provider.
Insulated fibreglass material enables a one-piece construction method for our roofs, floors, and walls. This greatly reduces the chances of any water seeping into your travel trailer. The one-piece construction method also results in a more durable travel trailer, better suited to tackle the extremities of mother nature.
Our insulated fibreglass construction panels give your Dreamhaven RV a smooth, contemporary finish that's both stylish and practical. With far less joins, there's less opportunity for dust and grime to settle. Whether you're exploring the vast landscapes of the American West or cruising through bustling cityscapes in the East, your Dreamhaven RV will maintain its smooth appearance and it will be easier to clean after every adventure. It has even withstood the test of road trips through the rugged Australian outback.
Insulated fibreglass material provides superior insulation, keeping you cool in summer and warm in winter. This translates to using less energy to regulate the temperature inside your Dreamhaven RV, ensuring you stay comfortable and safe regardless of the external temperature. This is a great advantage particularly during off-grid situations.
Fully insulated fiberglass travel trailers are highly sought after amongst travel trailer buyers. The market is becoming increasingly aware of the advantages of this form of construction. With no timber frame, potential purchases of used travel trailers are more confident to purchase full composite travel trailers.
if you are considering an alternative full composite travel trailer, don’t forget to ask where the composite material is made. Some imported composites are made using inferior materials. The insulated fibreglass material in use by Dreamhaven RV is made in Australia using European premium components and advanced manufacturing methods.
Some insurance providers offer a discount on insurance premiums for travel trailers built with insulated fibreglass construction. Please check with your insurance provider.
Obtain detailed information about our models by downloading our brochure. For inquiries, pre-orders, or a personalized experience, get in touch with your local dealer or call us at 1-800-710-5479.
Dreamhaven RV reserves the right to modify specifications and features without prior notice, as the information provided on this website is subject to change. The images and details presented may differ from the actual models and equipment available in the trailers.
Our products are subject to alterations without notice, and the images are for illustrative purposes only. For more information on product specifications, please contact your nearest Dreamhaven RV dealer.
Weights provided are approximate and can vary between individual caravans. The Compliance Plate specifies the accurate weight for each respective camper trailer. Alterations to the designated GVWR may be requested at the time of order, provided it does not exceed the legal maximum and is subject to the final dry weight. Body length is measured externally from the front wall to the back wall, overall length is measured externally from the A-Frame coupling to the back wall, and overall width is measured externally and includes all protruding fixtures.
Obtain detailed information about our models by downloading our brochure.
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